27 × 40.5 mm keychain template

A 27 × 40.5 mm keychain template is a tall insert. The finished face is 27 × 40.5 mm, the die cut is 27 × 40.5 mm, and the safe zone is 25 × 38.5 mm.

The die cut is 27 × 40.5 mm. There is no wrap bleed, because the die cut and the finished face are both 27 × 40.5 mm. The safe margin is 1 mm inside the face, so names and faces stay inside the 25 × 38.5 mm safe zone.

Asha Die cut and face 27 × 40.5 mm Safe 25 × 38.5 mm
Outer line: die cut, 27 × 40.5 mm. Blue line: finished face, 27 × 40.5 mm. Grey line: safe zone, 25 × 38.5 mm.
LineSizeWhat it does
Die cut27 × 40.5 mmThe machine cuts the paper on this line.
Finished face27 × 40.5 mmWhat a person sees after the piece is pressed.
BleedNoneThe cut and the face are the same size. There is nothing to wrap.
Safe margin1 mm inside the faceNames and faces stay inside the 25 × 38.5 mm safe zone.
Bad example
Asha Die cut and face 27 × 40.5 mm Safe 25 × 38.5 mm

Bad example. The name is cut off because it crosses the 25 × 38.5 mm safe zone.

Good example
Asha Die cut and face 27 × 40.5 mm Safe 25 × 38.5 mm

Good example. The name is kept inside the 25 × 38.5 mm safe zone.

  • Format: 27 × 40.5 mm
  • Die cut: 27 × 40.5 mm
  • Finished face: 27 × 40.5 mm
  • Safe zone: 25 × 38.5 mm
  • Studio: Abhishek Design Studio, free in the browser after a free account

What fits

A small face or a logo.

How to design a 27 × 40.5 mm

  1. Open Design Studio on this size.
  2. Place the name or the photo inside the safe zone. A small face or a logo.
  3. Extend the background to the die cut so the edge is not white.
  4. Export a PDF at 100% scale. Do not choose Fit to page.

27 × 40.5 mm die cut, bleed, and safe margin

LineSizeWhat goes there
Die cut27 × 40.5 mmThe machine cuts the paper on this line.
Finished face27 × 40.5 mmWhat a person sees after the piece is pressed.
BleedNoneThe cut and the face are the same size. There is nothing to wrap.
Safe margin1 mm inside the faceA small face or a logo. Names and faces stay inside the 25 × 38.5 mm safe zone.

Common print problems

  • The name is cut off. Move it inside the safe zone and export again.
  • A white edge shows. Extend the background to the die cut.
  • The print is the wrong size. Choose actual size, 100% scale.

Questions

What is a 27 × 40.5 mm?

A 27 × 40.5 mm keychain template is a tall insert. The finished face is 27 × 40.5 mm, the die cut is 27 × 40.5 mm, and the safe zone is 25 × 38.5 mm.

What should I put on a 27 × 40.5 mm?

A small face or a logo. Names and faces stay inside the safe zone.

The 35 × 35 mm keychain template is the round sticker.

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