55 × 25 mm keychain

A 55 × 25 mm keychain is a wide insert. The finished face is 55 × 25 mm, the die cut is 55 × 25 mm, and the safe zone is 53 × 23 mm.

The die cut is 55 × 25 mm. There is no wrap bleed, because the die cut and the finished face are both 55 × 25 mm. The safe margin is 1 mm inside the face, so names and faces stay inside the 53 × 23 mm safe zone.

Asha Rao Die cut and face 55 × 25 mm Safe 53 × 23 mm
Outer line: die cut, 55 × 25 mm. Blue line: finished face, 55 × 25 mm. Grey line: safe zone, 53 × 23 mm.
LineSizeWhat it does
Die cut55 × 25 mmThe machine cuts the paper on this line.
Finished face55 × 25 mmWhat a person sees after the piece is pressed.
BleedNoneThe cut and the face are the same size. There is nothing to wrap.
Safe margin1 mm inside the faceNames and faces stay inside the 53 × 23 mm safe zone.
Bad example
Asha Rao Die cut and face 55 × 25 mm Safe 53 × 23 mm

Bad example. The name is cut off because it crosses the 53 × 23 mm safe zone.

Good example
Asha Rao Die cut and face 55 × 25 mm Safe 53 × 23 mm

Good example. The name is kept inside the 53 × 23 mm safe zone.

  • Format: 55 × 25 mm
  • Die cut: 55 × 25 mm
  • Finished face: 55 × 25 mm
  • Safe zone: 53 × 23 mm
  • Studio: Abhishek Design Studio, free in the browser after a free account

What fits

One line of a name.

How to design a 55 × 25 mm

  1. Open Design Studio on this size.
  2. Place the name or the photo inside the safe zone. One line of a name.
  3. Extend the background to the die cut so the edge is not white.
  4. Export a PDF at 100% scale. Do not choose Fit to page.

55 × 25 mm die cut, bleed, and safe margin

LineSizeWhat goes there
Die cut55 × 25 mmThe machine cuts the paper on this line.
Finished face55 × 25 mmWhat a person sees after the piece is pressed.
BleedNoneThe cut and the face are the same size. There is nothing to wrap.
Safe margin1 mm inside the faceOne line of a name. Names and faces stay inside the 53 × 23 mm safe zone.

Common print problems

  • The name is cut off. Move it inside the safe zone and export again.
  • A white edge shows. Extend the background to the die cut.
  • The print is the wrong size. Choose actual size, 100% scale.

Questions

What is a 55 × 25 mm?

A 55 × 25 mm keychain is a wide insert. The finished face is 55 × 25 mm, the die cut is 55 × 25 mm, and the safe zone is 53 × 23 mm.

What should I put on a 55 × 25 mm?

One line of a name. Names and faces stay inside the safe zone.

The 27 × 40.5 mm keychain template is the tall insert.

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